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The Array Solutions QSK-Master has now been installed with the Harris RF-110A amplifier and it works beautifully.

The RF-110A had slow T/R switching making it almost unusable for my purposes.   

With the QSK-Master, the T/R switching is  better than anything I have ever experienced before and with the small modification I performed to control the bias directly from the unit ( a 10V control voltage at 4 mA is switched to control the bias of both driver tubes and output tubes ), the amplifier is now biased to cutoff when it is not keyed.  

This ensures much less heat and less waste of power.

The amplifier is even cut off between CW characters in QSK operation.

TFM 3928 DxO
TFM 3928 DxO
 
 
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The new Harris RF-110A Radio Frequency Amplifier has been installed and tested. 

The amplifier has 2 x 4CX1500B tubes in parallel in the output stage (3000W plate dissipation) biased for Class AB1 operation and runs an easy 1 kW output in any mode (key down forever…) on all bands.

It takes 100 W from the exciter through a 30dB attenuator which provides 100mW to a pair of 8122 tubes running in Class A (capable of around 1kW by themselves) which amplify the 100mW signal to 10W to drive the PA tubes.

The amplifier is cooled with a very noisy 4″ muffin fan rotating at 11,000 RPM – a real screamer –  necessitating installation in the adjacent soundproofed equipment room.

The T/R switching is rather slow and clunky by today´s standards – on the order of 200mS until full output is reached due to timing constants in the bias circuit which prevents hot switching of the relays, but by increasing PTT to generated RF delays in the equipment everything functions reasonably smoothly.

An ArraySolutions QSK Master unit is on order to use with the amplifier – once this unit is installed there will be no moving parts inside the amplifier.

The RF-110A generates 3.5kW of heat for 1kW of RF output – this makes it necessary to improve ventilation of the equipment room.  It consumes 1kW in Standby mode.

I would appreciate comments on the quality of my signals as I test the unit.

From top to bottom:   Harris AM-7224 1kW amplifer, Harris RF-110A 1kW amplifier

Harris AM-7224 1kW amplifer and two power supplies for the AM-7224 amplifiers.

TFM 3588
 

In addition the station has a Harris AM-7223 500W amplifer, an Emtron DX-2SP and an Emtron DX-3 amplifier.

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 A powerful Harris RF110-A  is a recent addition to the firepower at TF4M.

The amplifier fits very neatly into a small 19″ rack which I had available and was modified for 160 Meters by TF3BM who also built the single phase 230V/4400W continous duty power supply.

Due to the noise of the cooling system, the amplifier will be installed remotely in the adjacent equipment room once I have tested it thoroughly.

The amplifier accepts 100mW input for 1000W output and is fed from the exciter through a 30dB attenuator.

It uses two 4CX1500B tubes and is simply loafing at full power.   Two 8122 tubes take the 100mW and amplify this to 10W for the output tubes.  The pair of 8122 tubes are capable of a kilowatt by themselves but are only running at 10W!

The manual may be found here.

Some nice photos of the amplifier may be found here.

TF4M 10087
Harris RF110-A
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I have finally set up a Harris RF-350 with the associated KW remote controlled amplifer for use with my receive antenna system.

The DX Engineering Receive Antenna Interface for Transceivers is the unit that made this possible.

The only problem was finding a voltage on the Harris radio that would sink to ground under all circumstances of keying.

The solution was found in the Coupler connection on the back of the radio.

I connected a 10k pullup resistor to pin H which carries 13.8VDC and connected the other end of the resistor to pin B (Coupler Key).   This pin goes low on transmit, and could equally well be used to key a small relay if that was desired, but I wanted electronic control of the DX Engineering box.   Pin B in turn went to the Transmit Ground connection on the interface.

In addition, I power the interface itself from pin I, which also carries 13.8V.

Works beautifully.

It was very fitting that the first station I worked with the new setup – operating position C – was JA8NFV.

The Harris radio has filters the size of a amateur transceiver, with performance to match, what an incredible pleasure.

Since both the Harris RF-350K transceiver and the Harris 7224 KW LPA (Linear Power Amplifier) have RF Sample outputs, I set up scope monitoring of the system triggered by the  CW keying.

Update: After using the Harris in battle I am a bit disappointed. The sequencing leaves a bit to be desired, this will be improved with a DX Engineering sequencer already ordered, and there seems to be a bit of filter blow-by on CW. I am hearing CW signals outside the filter passband. I will test another unit to see if this is a common problem, perhaps a bit of contact cleaner will clear this up. On SSB the Harris radios are unsurpassed.

Further analysis indicates that this problem might be caused by  impedance mismatch with the headphones I have been using.  With those headphones, volume is at almost maximum settings so this seems likely.

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I have acquired one more Harris AM-7224/URC military Linear Amplifier.

The two amplifiers are located in a sound proof room adjacent to the ComCen and they are remote controlled by their associated Harris RF-350K/RT-1446 transceivers.

W2APE shows an  tube conversion procedure for these amplifiers on his web site.

I expect no failures though as these units are idiot proof as W2APE points out.  This is definitely a needed feature as every contester knows.

My station now has 4 operating positions, each with 1 KW output.

A Harris AM-7224/URC   500W is ready as a spare in case of failure, and a Harris RF110A (AM-16675/URT) is in the pipeline…

I am taking the opportunity while the weather is bad to work inside the shack.

New cables have been routed into the equipment room and a 19″ equipment rack installed for the Harris amplifiers.

Two cables were installed for future use with the ends coming out of the ground in strategic places.

Hopefully I will not need to route more cables into the shack.

Operating position “C” is now fully operational – I tested the Harris RT1446/RF-350K with the 1KW amplifier this afternoon and there seem to be no problems.

It only remains to connect and test operating position “D” and then the station will be fully functional.

I would be interested in comments on the quality of my signals.

I recently acquired a full instruction manual for the Harris RF-350K transceivers.

An ADDENDUM inside the front cover of the manual drew my attention and closer examination revealed instructions on how to program the transceiver for half-duplex operation.

Harris Transceiver

Harris RF-350K

The inability to work stations in SPLIT mode during a pile up, has been one of the greatest drawbacks to using these fine radios on a regular basis, so it was with some excitement that I rushed to test one of my radios to see if this addendum applied to them – yes it works perfectly!

The procedure is as follows:

Programming is exactly as presently described in your manual for simplex operation.   For half-duplex channels, install the receive frequency and other instructions exactly as described for simplex programming, but before pressing 2ND and LOAD (to store), continue by pressing 2ND and FREQ.   This action will cause the XMIT indicator to blink and the FREQ indicator to illuminate.  Enter the desired frequency and then push 2ND and LOAD to store channel data.   Continue for channels 00 through 99.

To monitor the transmit frequency of a half-duplex programmed channel before transmitting, press 2ND and FREQ while in normal receive mode.  The display will change to indicate the transmit frequency, and the receiver will simultanously switch over to operate on the transmit frequency.  Press 2ND and FREQ to “toggle” back to normal operation.  The XMIT indicator will stop flashing and the receiver will again operate on the receive frequency.

There are at least two versions of the EPROM program for the radio’s Control Board microprocessor.  The version may be determined by examining the labels on the three EPROM chips after lowering the front panel.  The EPROMs are 28 pin DIPs located in the upper right corner.

Note that this feature does not work with version 601F EPROMs, but works well with version 604M EPROMs.

Harris Radio

Harris Radio

Ken, KO6NO makes remote adapter boards for the RF-350K which work very well.  Ken can also provide version 604M EPROMs.

K7RDG has Harris manuals and remote control software for the RF-350K on his website.

Harris RF-350K radios

Harris RF-350K radios

Harris 1KW transceiver awaiting installation

Harris 1KW transceiver awaiting installation

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CQ Worldwide DX Contest, CW

Call: TF4M

Operator(s): TF3DC,TF3KX,TF3YH

Station: TF4M

Class: M/S HP

QTH: Otradalur

Operating Time (hrs): 48

Summary:

Band QSOs Zones Countries

——————————

160: 88 7 37

80: 84 7 45

40: 724 18 85

20: 960 18 64

15: 217 4 25

10: 1 1 1

——————————

Total: 2074 55 257 Total Score = 950,352

Club: Islenskir Radio Amatorar

Comments:

We used a Harris RT-1446/RF-350K with an Emtron DX-3 amplifier into three

rhombics and a YCCC Double-L.

Before the contest Thor had installed a new double L antenna for 80 and 160m so

we had high hopes of good low band operation. However propagation did not meet

expectations. Nevertheless we had a lot of fun. We had relatively few US QSOs

and no JA / VK / ZL opening. There was a surprise 10m Aurora opening resulting

in one QSO (OF8X).

I have set up 4 operating positions as follows:

station 1

Station 1 has a Yaesu FT1000MP Mark V Field, Hal ST-8000 RTTY modem and an Emtron DX2-SP linear amplifier.

station 2

Station 2 has a Harris RT1446/RF-350K with an Emtron DX-3 linear amplifier.

station 3

Station 3 has a Yaesu FT1000MP Mark V, Frederick 1280A RTTY modem and is also set up for 6M.

station 4

Station 4 has a Harris RT1446/RF-350K.

I have now acquired 6 Harris RT1446/RF-350K radios, for a total of 8 stations.

The new station software at TF4M is WinTest , and each station is set up with two computers, one Run computer and one Partner computer.

Partner window : Very useful in multi-op environment, if you have 2 ops (or more) listening to the same frequency : The partner(s) can easily help his runner by entering call signs (or part of call signs) he hears. These calls appear in the Partner window on the run station’s screen.

All the computers are networked and Log synchronization is automatic : Based on a peer-to-peer model, opened logs can be synchronized between all stations on-the-fly, without a need of a central server. If new stations come in the network during a contest, their logs are automatically updated.

All antennas can be routed to Station 1, or separately to each position.   I will soon have one more radio set up for operating position 5.

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Objective:

US and Canadian amateurs work as many amateur stations in as many DXCC countries of the world as possible on 160, 80, 40, 20, 15, and 10 meter bands.

Foreign amateurs work as many US and Canadian stations in as many of the 48 contiguous states and provinces as possible.

Contest Period: 48 hours. Starts 0000 UTC Saturday; ends 2400 UTC Sunday.

I entered the contest as Single Op, Single Band, 20M, High Power

QSOs   902
Points    2574
Mults      54

Final Score = 138996 points.

I used a Harris RF-350K/RT-1446 with the USA Rhombic.

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